ROUGHCUT / Flight Garment StudiesSEWING PATTERNS / MADE BY YOU

AEROFLIGHT SYSTEM.

Aero Jacket

Start with Classic.
Build towards Rapture.

Two approaches to the flight jacket. Work through the Classic, then explore the second configuration’s panelling, collar and pocket construction.

DIGITAL & PRINTED OPTIONS
01 / THE DETAILS

The things you’ll
make your own.

A closer look at the techniques and details inside this pattern.

01Classic jacket construction
02Flight-jacket pockets
03Collar and ribbing choices
04Lining assembly
05Second configuration
06Finishing details
Flight Garment Studies
STUDY / MAKE / REPEAT

Good things take
a little making.

02 / EXPLORE THE BUILD

Small steps.
Real progress.

Select a panel to explore. Follow the tutorial for the full construction sequence.

Classic jacket construction
EXPLORE / 01

Classic jacket construction

Explore classic jacket construction as part of the Aero Jacket build. Follow the pattern and its construction resources for the exact sequence and method.

03 / OPEN BEFORE YOU BUY

Your next build.
Inside the folder.

See the file formats and reference material before you choose your pattern. The project starts with knowing what you’re opening.

Print at actual size. Check the test square before cutting fabric.

ROUGHCUT / Aero JacketYour pattern files.OPEN YOUR DOWNLOAD FOLDER +
A0
Copy-shop pattern

Full-size sheets for large-format printing.

A4
Print at home

Tiled pages for an A4 printer.

US
US Letter

Tiled pages for US Letter paper.

MAP
Layout & materials

Panel labels, notches, cutting layout and materials information.

SIZE
Choosing which sizes to print

The published file information lists all sizes together. Follow the size lines in your supplied pattern.

SEAM
Seam allowance

¼″ already included — cut on the line

FILM
Construction on film

Companion tutorials linked below. Watch, pause and replay as you work.

Folder illustration shows file categories, not a page-for-page preview. Check the supplied files for size layers and exact contents.

04 / MAKE IT WITH ME

See how it
comes together.

Pause, replay and take the build at your own pace.

The second configuration is called “Roughcut” in the current printed variant selector. Select the printed version by its existing Shopify name.

05 / PLAN BEFORE YOU CUT

Choose the cloth.
Make it yours.

Fabric changes the character. Check the pattern’s material guidance before buying.

A starting point for fabric

Refer to the Aero materials guide for shell, lining and ribbing specifications

Exact fabric quantities depend on size, fabric width and your chosen version. Use the materials guide supplied with the pattern.

Your fabric planning note

Use the amount for your size and fabric width from the pattern guide, then add your chosen allowance.

Enter the guide amount to calculate your shopping total. Size-specific recommendations will be added after the pattern quantities are confirmed.
06 / THE FIT DESK

Measure something
you already love.

Lay a similar garment flat. Compare like-for-like measurements with the pattern chart, keeping the intended fit in mind.

Your comparison checklist
Garment areaWhat to compare
Chest / waistUse the same flat or circumference method as the chart
LengthMeasure between the same start and end points
MovementAllow for layering and the intended silhouette
Aero Jacket — published measurement chartPublished measurement chart for Aero Jacket

Open the image at full size to read the original values and units.

Aero Jacket — published measurement chartPublished measurement chart for Aero Jacket

Open the image at full size to read the original values and units.

Compare one measurement

This checks the difference between two measurements. It does not choose a pattern size for you.

Use matching units and measurement methods in both fields.
07 / FROM THE STUDIO

Real cloth.
Real possibilities.

THE PATTERN / YOUR WAY

Your next build
starts here.

Choose a digital download or have the pattern printed and shipped. Fabric and hardware are not included.

CHOOSE YOUR FORMAT

Digital files are delivered after purchase. Printed orders require delivery. Shipping and applicable taxes are shown at checkout.

BEFORE YOU BEGIN

A few things
to know.

Am I buying a finished garment?

No. This is a sewing pattern. You choose your own fabric and hardware and make the garment.

What do I receive?

Open the download folder above for the listed formats and resources. Digital is a file download; printed is a physical paper pattern. Check the selected format before purchase.

How do I choose a size?

Use the published measurement chart and compare a similar garment you already own. The comparison tool shows one measurement difference, not a guaranteed fit or automatic size recommendation.

Can I start with just one pattern?

Yes. Each pattern has its own page. Explore the collection links if you would like to build related garments over time.

Where can I share my finished build?

Share with #ROUGHCUTMYOG or visit Community Builds on the Rough Cut website.