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The Balaclava - Sewing Pattern
Sewing pattern · Roughcut Origins

The Balaclava

A clean, versatile balaclava — just a few panels, simple to cut, easy to sew, adaptable to almost any fabric.

Skill 1 of 5 · straight seams only — a first project
A4 PDF Tiled A4 pages to print at home. £4.99
A4 only — no US Letter, no A0, no printed option. Seam allowance is not the usual ¼" — check the sheet before cutting.

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Instant download Full build on film Lifetime updates Any home machine
Early
pattern

One of the early ones

This is one of the first patterns I drafted. It is a full course with the same build-along treatment as everything else — but it predates the sizing system and the drafting standards used across the newer catalogue, so expect fewer sizes and a rougher-looking sheet.

It still builds, and it is still one of the most trusted early ones. For the current standard, look at the Yard Jacket or anything released recently.

What this actually is

Four sheets of A4, taped together, from my original hand-drafted balaclava. It is not a polished modern pattern and it doesn't pretend to be — you'll spot the rough edges. I've kept it up because it still works perfectly, and because the quirks are part of it.

The build, start to finish

Watch it made before you cut

Balaclava — Beginner's Guide (starts at 42:00)
Balaclava — Beginner's Guide (starts at 42:00) Watch on YouTube ↗

This build sits inside a longer beginner's guide — it starts at 42:00, and the player above jumps straight there.

Fabric

What to make it in

Polar fleece (200–300gsm) — stretchy, warm, and the one I'd pick
Cotton jersey or interlock for layering under a hood or helmet
Boiled or knitted wool for winter
It needs to stretch — a woven fabric will not sit right on the head

Weights and sourcing are in the materials list that comes with the pattern.

The files

What arrives

FormatsA4
SizesNot layered yet — every size prints together
Seam a/wNot the usual ¼″ — this one predates the standard, so check the sheet
Also insidePanel labels, notches, cutting layout, materials list
LayeringLayered sizing is being added pattern by pattern — Gio and I are working through them in priority order. Every new release has it from the start.

Never printed a pattern before? The print & tiling guide covers it in about twenty minutes.

Before you cut

Measure the 2″ test square first. It's the only thing that goes wrong, and the only thing you can't undo. Print at 100%, from a laptop rather than a phone.

Buy a little more fabric than you need, and run the tricky part once in something cheap before you touch the good stuff.

Never made a pattern before? Start with the free ones — they're the same system, no risk.

Stuck? Message me.

Not a help desk — me, on WhatsApp, usually the same day. Missing files, printing trouble, or a seam that isn't behaving.

Message on WhatsApp →
£4.99A4 PDF