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Sewing pattern · Roughcut

Aero Jacket

A modular flight-jacket system inspired by the MA-1, MA-2 and cold-weather aviation garments — Aero Classic and Aero Roughcut, both included in one PDF.

Skill 3 of 5 · zips, waistbands and collars — a few garments in

Digital Download A0, A4 and US Letter files. In your inbox straight away. £15.95 Printed & Shipped To You - Aero Classic Full-size A0, printed here and posted — no tiling, no taping. The digital files still land in your inbox straight away, so you can get the fabric sorted while it's in the post. Printed every Monday. £32.99 Printed and Shipped to you - Aero Roughcut — sold out Full-size A0, printed here and posted — no tiling, no taping. The digital files still land in your inbox straight away, so you can get the fabric sorted while it's in the post. Printed every Monday. £38.99

Two build routes, so two printed options. Classic is the simpler construction. Roughcut adds two more A0 sheets — more panels, more freedom, £6 more to print.

Prices convert automatically at checkout

Printed patterns go out every Monday. Order within — to make this week's run.

Instant download Full build on film Lifetime updates Any home machine

The build, start to finish

Every build, on film

Aero Classic — full build-along

Watch on YouTube ↗

Aero Roughcut — sewing on the go in Italy with Gio

Watch on YouTube ↗

Aero Roughcut — sewing on the go in Italy with GioCommunity build

Watch on YouTube ↗

Swipe for the rest →

Community builds are filmed by other makers, not by me — same pattern, their words.

The files

What arrives

FormatsA0, A4 and US Letter

SizesNot layered yet — every size prints together

Seam a/w¼″ already included — cut on the line

Also insidePanel labels, notches, cutting layout, materials list

LayeringLayered sizing is being added pattern by pattern — Gio and I are working through them in priority order. Every new release has it from the start.

Never printed a pattern before? The print & tiling guide covers it in about twenty minutes.

Before you cut

Measure the 2″ test square first. It's the only thing that goes wrong, and the only thing you can't undo. Print at 100%, from a laptop rather than a phone.

Buy a little more fabric than you need, and run the tricky part once in something cheap before you touch the good stuff.

Never made a pattern before? Start with the free ones — they're the same system, no risk.

Bought together most often

Goes well with

The Keystone Denims

£15.95

The Core Hoodie

£15.95

Kumo Wrap Pants

£15.95

Stuck? Message me.

Not a help desk — me, on WhatsApp, usually the same day. Missing files, printing trouble, or a seam that isn't behaving.

Message on WhatsApp →

£15.95Digital Download